Thursday, 24 September 2015

A new way to reboot our lifestyle with compressed air engine

compressed air engine

  Rotary screw compressors also use positive-displacement compression by matching two helical screws that, when turned, guide air into a chamber, the volume of which is reduced as the screws turn. Vane compressors use a slotted rotor with varied blade placement to guide air into a chamber and compress the volume.
Negative-displacement air compressors include centrifugal compressors. These devices use centrifugal force generated by a spinning impeller to accelerate and then decelerate captured air, which pressurizes it.
An air compressor is a device that converts electrical power or gas into kinetic energy by pressurizing and compressing air, which is then released in quick bursts. There are numerous methods of air compression, divided into either positive-displacement or non-positive displacement types.
 Positive-displacement air compressors work by forcing air into a chamber whose volume is reduced to effect the compression. Piston-type air compressors use this principle by pumping air into an air chamber through the use of the constant motion of pistons. They use unidirectional valves to guide air into a chamber, where the air is compressed.
Rotary screw compressors also use positive-displacement compression by matching two helical screws that, when turned, guide air into a chamber, the volume of which is reduced as the screws turn. Vane compressors use a slotted rotor with varied blade placement to guide air into a chamber and compress the volume.
     Non-positive-displacement air compressors include centrifugal compressors. These devices use centrifugal force generated by a spinning impeller to accelerate and then decelerate captured air, which pressurizes it.



The air compressors seen by the public are used in 5 main applications:
§  To supply a high-pressure clean air to fill gas cylinders
§     To supply a moderate-pressure clean air to supply air to a submerged surface supplied diver
§  To supply a large amount of moderate-pressure air to power pneumatic tools
§  For filling tires
§     To produce large volumes of moderate-pressure air for macroscopic industrial processes (such as oxidation for petroleum coking or cement plant bag house purge systems).
 Most air compressors are either reciprocating piston type or rotary vane or rotary screw. Centrifugal compressors are common in very large applications. There are two main types of air compressor's pumps: Oil lubed and oils. The oils system has more technical development, but they are more expensive, louder and last less than the oiled lube pumps. But the air delivered has better quality. The best choice depends of the application that the user needs.

                           

          Pneumatic cylinders are mechanical devices which produce force, often in combination with movement, and are powered by compressed gas. To perform their function, pneumatic cylinders impart a force by converting the potential energy of compressed gas into kinetic energy. This is achieved by the compressed gas being able to expand, without external energy input, which itself occurs due to the pressure gradient established by the compressed gas being at a greater pressure than the atmospheric pressure. This air expansion forces a piston to move in the desired direction. Once actuated, compressed air enters into the tube at one end of the piston and, hence, imparts force on the piston. Consequently, the piston becomes displaced by the compressed air expanding in an attempt to reach atmospheric pressure.
Pneumatic cylinders (sometimes known as air cylinders) are which use the power of compressed gas to produce a force in a reciprocating linear motion. Like  something forces a to move in the desired direction. The piston is a disc or cylinder, and the piston rod transfers the force it develops to the object to be moved. Engineers sometimes prefer to use pneumatics because they are quieter, cleaner, and do not require large amounts of space for fluid storage.
 Because the operating fluid is a gas, leakage from a pneumatic cylinder will not drip out and contaminate the surroundings, making pneumatics more desirable where cleanliness is a requirement. For example, in the mechanical puppets of the Disney  pneumatics are used to prevent fluid from dripping onto people below the puppets.











4.7 Crank Shaft
           The crankshaft, sometimes casually abbreviated to  the part of an . Which translates reciprocating motion into rotary motion or vice versa? Crank shaft consists of the shaft parts which revolve in the main bearing, the crank pins to which the big ends of the connecting rod are connected, the crank webs or cheeks which connect the crank pins and the shaft parts. Fig shows the crank  




Crank shafts can be divided into two types:
1. Crank shaft with a side crank or overhung crank.
2. Crank shaft with a centre crank.

A crank shaft can be made with two side cranks on each end or with two or more centre cranks. A crank shaft with only one side crank is called a single throw crank shaft and the one with two side cranks or two centre cranks as a multi throw crank shaft. The overhung crank shaft is used for medium size and large horizontal engines. Its main advantage is that only two bearings are needed, in either the single crank or two crank, crank shafts. Misalignment causes most crank shaft failures and this danger is less in shafts with two bearings than with three or more supports. Hence, the number of bearings is very important factor in design. To make the engine lighter and shorter, the number of bearings in automobiles sho

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